​​Alarm, Excessive DC rippel

​​Alarm, Excessive DC rippel

​

Alarm code running single phase motor with 3-phase output BFI

​It is not possible to disconnect the 3-phase output current balance protection. Meaning it is not possible to run a single phase motor from a Drive with 3*400VAC or 3*230VAC power supply. The alarm Out-PH can not be disconnected.

Solution is to use a BFI-E3 single phase input and single phase output. It a special hardware version of BFI-E3.  

BFI - Clarifications of BFI SmartStick options

​There are three different articles available for BFI Smartstick.
Applicable inverters are BFI-E3, BFI-H3, BFI-P2

Article nbr: 63489 OPT-3-STICK-BFI
Contents: BFI Smartstick

Article nbr: 63490 OPT-3-WLKIT-BFI
Contents: BFI Smartstick + USB Bluetooth dongle (needed when the PC doesn't have built-in Bluetooth)

Article nbr: 63491 OPT-3-PCKIT-BFI
Contents: BFI Smartstick + USB Bluetooth dongle + NFC reader

Modbus TCP gateway OPT-3-MTPEG-BFI - Reset IP address to default

To reset the IP address of the Modbus TCP gateway OPT-3-MTPEG-BFI or the BFI-E3 with built-in Modbus TCP (BFI-E3-XX-XXXX-XXXX-MTP) the following procedure must be followed, there is at the time of writing no other way to reset the devices.

To be able to perform the following steps Wirehark must be installed and can be found here, https://www.wireshark.org/download.html

1. Launch wireshark and enable it to listen to the network interface card where the gateway/inverter is connected. Use the menu Capture\Options to select which adapter to bind to.
   
   
2. Launch BFI Tools and Scan for ethernet devices, the scan will not show any found devices.
   
   
3. The Scan function will send a broadcast message to destination 255.255.255.255 to port 47850 and once received by the gateway or inverter they will start to broadcast for their default gateway.
   NOTE! The broadcasts may be blocked by antivirus/firewalls etc but normally not since it is sent as a single message and not repetibly
   In the example below we can see the broadcast (Scan) being sent on row 1 and then an ARP request from the gateway/inverter. Inverter_01:92 is the device trying to identify its default gateway IP. 192.168.111.253 is the IP address of the gateway/inverter.
   
   
4. Change the computers IP settings to the same subnet as the gateway/inverter, in this case for example 192.168.111.251. Normally the subnet mask in use is 255.255.255.0, try expanding the subnet mask if no connection is possible to 255.255.0.0.
   
   
5. Use the scan function from BFI Tools and if the previous steps where followed the device should now appear.
   
   

• Modbus TCP gateway OPT-3-MTPEG-BFI - Reset IP address to default.pdf

Problems with EMC noise

​This problem might occur using BFI IP66 of any type, shelded motorcable were the shield is connected to the Gland plate by an EMC-gland and Modbus RTU/CanOpen being used.

If the Modbus RTU/CanOpen master is detecting loss of communication during running of the BFI it might be screws not being tightend properly. 

The gland plate in the bottom of BFI used for cable inlet into the drive is attached with either 4 or 6 screws. These screws must be properly tightend to make sure that the gland plate becomes properly grounded, connecter to protective earth. 

From factory these screws are properly tightend by a robot but in some cases customer removes the gland plate and then put it back again without tightening properly. Please, if so, double check. the tightening.

BFI-P2 and BFI-H3. Manual Run from Keypad.

To run the drive from the keypad, Start on Green button, stop by Red button and change speed by Arrow up and down, set parameter P1-12 = 1 
Default P1-12 = 0 which is control from terminals. 

The STO terminals must be properly connected to terminal 12 and a3. And also software enable on terminal 2 needs a 24 VDC connection.

Be aware, P1-12 can only be changed when the drive is stopped.

BFI cable connectors of fork type

BFI Main circuit terminal connections

The Main circuit terminals on the smaller BFI inverters can appear to be rather small, when using 4mm2 \ 6mm2 cables. Normal connector materials for 6mm2 will often be to wide to fit the terminal width. Below is some links to fork type cable connectors that is 8mm wide for M4 screws and 4-6mm2 cables:

24 VAC connected to terminal 1 will damaged the drive

If 24 VAC is connected to the internal 24 VDC power supply on terminal 1 the drive will damaged.

Contact Beijer Electronics for repair and service.

Cooling fans in the BFI-P2

This list shows whether the Drive is only convection cooled, has fan/fans in the heatsink or fan/fans in the electronics.

To test the fan manually ensure the drive is in a stop condition.
Then activate all five push buttons on the front of the drive, starting with the Stop button.
This will cause all segments to light on the drive display and cause the heat sink fan or internal fan to come on.
If the fan does not activate when the display segments are lit then this indicates a fan fault.

 

Fan located in the heatsink	Fan located in the electronics	BFI-P2 drive
1	0	BFI-P2-22-0043-1F42-SN
0	1	BFI-P2-22-0043-1F4X-SN
0	1	BFI-P2-22-0043-1F4X-TN
0	1	BFI-P2-22-0043-1F4Y-SN
0	1	BFI-P2-22-0043-1F4Y-TN
1	0	BFI-P2-22-0043-3F42-SN
0	1	BFI-P2-22-0043-3F4X-SN
0	1	BFI-P2-22-0043-3F4X-TN
0	1	BFI-P2-22-0043-3F4Y-SN
0	1	BFI-P2-22-0043-3F4Y-TN
1	0	BFI-P2-22-0070-1F42-SN
0	1	BFI-P2-22-0070-1F4X-SN
0	1	BFI-P2-22-0070-1F4X-TN
0	1	BFI-P2-22-0070-1F4Y-SN
0	1	BFI-P2-22-0070-1F4Y-TN
1	0	BFI-P2-22-0070-3F42-SN
0	1	BFI-P2-22-0070-3F4X-SN
0	1	BFI-P2-22-0070-3F4X-TN
0	1	BFI-P2-22-0070-3F4Y-SN
0	1	BFI-P2-22-0070-3F4Y-TN
1	0	BFI-P2-22-0105-1F42-SN
0	1	BFI-P2-22-0105-1F4X-SN
0	1	BFI-P2-22-0105-1F4X-TN
0	1	BFI-P2-22-0105-1F4Y-SN
0	1	BFI-P2-22-0105-1F4Y-TN
1	0	BFI-P2-22-0105-3F42-SN
0	1	BFI-P2-22-0105-3F4X-SN
0	1	BFI-P2-22-0105-3F4X-TN
0	1	BFI-P2-22-0105-3F4Y-SN
0	1	BFI-P2-22-0105-3F4Y-TN
1	0	BFI-P2-24-0022-3F42-SN
0	1	BFI-P2-24-0022-3F4X-SN
0	1	BFI-P2-24-0022-3F4X-TN
0	1	BFI-P2-24-0022-3F4Y-SN
0	1	BFI-P2-24-0022-3F4Y-TN
1	0	BFI-P2-24-0041-3F42-SN
0	1	BFI-P2-24-0041-3F4X-SN
0	1	BFI-P2-24-0041-3F4X-TN
0	1	BFI-P2-24-0041-3F4Y-SN
0	1	BFI-P2-24-0041-3F4Y-TN
1	0	BFI-P2-24-0048-3F42-SN
0	1	BFI-P2-24-0048-3F4X-SN
0	1	BFI-P2-24-0048-3F4X-TN
0	1	BFI-P2-24-0048-3F4Y-SN
0	1	BFI-P2-24-0048-3F4Y-TN
1	0	BFI-P2-24-0095-3F42-SN
0	1	BFI-P2-24-0095-3F4X-SN
0	1	BFI-P2-24-0095-3F4X-TN
0	1	BFI-P2-24-0095-3F4Y-SN
0	1	BFI-P2-24-0095-3F4Y-TN
1	0	BFI-P2-32-0180-3F42-SN
0	1	BFI-P2-32-0180-3F4X-SN
0	1	BFI-P2-32-0180-3F4X-TN
0	1	BFI-P2-32-0180-3F4Y-SN
0	1	BFI-P2-32-0180-3F4Y-TN
1	0	BFI-P2-32-0240-3F42-SN
1	0	BFI-P2-34-0240-3F42-SN
0	1	BFI-P2-34-0240-3F4X-SN
0	1	BFI-P2-34-0240-3F4X-TN
0	1	BFI-P2-34-0240-3F4Y-SN
0	1	BFI-P2-34-0240-3F4Y-TN
1	0	BFI-P2-34-0180-3F42-SN
0	1	BFI-P2-34-0180-3F4X-SN
0	1	BFI-P2-34-0180-3F4X-TN
0	1	BFI-P2-34-0180-3F4Y-SN
0	1	BFI-P2-34-0180-3F4Y-TN
1	0	BFI-P2-34-0240-3F42-SN
1	0	BFI-P2-42-0240-3F4N-SN
1	0	BFI-P2-42-0240-3F4N-TN
1	0	BFI-P2-42-0300-3F4N-SN
1	0	BFI-P2-42-0300-3F4N-TN
1	1	BFI-P2-42-0460-3F4N-SN
1	1	BFI-P2-42-0460-3F4N-TN
1	0	BFI-P2-44-0240-3F4N-SN
1	0	BFI-P2-44-0240-3F4N-TN
1	0	BFI-P2-44-0300-3F4N-SN
1	0	BFI-P2-44-0300-3F4N-TN
1	1	BFI-P2-44-0390-3F4N-SN
1	1	BFI-P2-44-0390-3F4N-TN
1	1	BFI-P2-44-0460-3F4N-SN
1	1	BFI-P2-44-0460-3F4N-TN
2	1	BFI-P2-52-0610-3F4N-SN
2	1	BFI-P2-52-0610-3F4N-TN
2	1	BFI-P2-52-0720-3F4N-SN
2	1	BFI-P2-52-0720-3F4N-TN
2	1	BFI-P2-54-0610-3F4N-SN
2	1	BFI-P2-54-0610-3F4N-TN
2	1	BFI-P2-54-0720-3F4N-SN
2	1	BFI-P2-54-0720-3F4N-TN
1	1	BFI-P2-62-0900-3F1N-SN
1	1	BFI-P2-62-0900-3F1N-TN
1	1	BFI-P2-62-0900-3F4N-SN
1	1	BFI-P2-62-0900-3F4N-TN
1	1	BFI-P2-62-1100-3F1N-SN
1	1	BFI-P2-62-1100-3F1N-TN
1	1	BFI-P2-62-1100-3F4N-SN
1	1	BFI-P2-62-1100-3F4N-TN
1	1	BFI-P2-62-1500-3F1N-SN
1	1	BFI-P2-62-1500-3F1N-TN
1	1	BFI-P2-62-1500-3F4N-SN
1	1	BFI-P2-62-1500-3F4N-TN
1	1	BFI-P2-62-1800-3F1N-SN
1	1	BFI-P2-62-1800-3F1N-TN
1	1	BFI-P2-62-1800-3F4N-SN
1	1	BFI-P2-62-1800-3F4N-TN
1	1	BFI-P2-64-0900-3F1N-SN
1	1	BFI-P2-64-0900-3F1N-TN
1	1	BFI-P2-64-0900-3F4N-SN
1	1	BFI-P2-64-0900-3F4N-TN
1	1	BFI-P2-64-1100-3F1N-SN
1	1	BFI-P2-64-1100-3F1N-TN
1	1	BFI-P2-64-1100-3F4N-SN
1	1	BFI-P2-64-1100-3F4N-TN
1	1	BFI-P2-64-1500-3F1N-SN
1	1	BFI-P2-64-1500-3F1N-TN
1	1	BFI-P2-64-1500-3F4N-SN
1	1	BFI-P2-64-1500-3F4N-TN
1	1	BFI-P2-64-1800-3F1N-SN
1	1	BFI-P2-64-1800-3F1N-TN
1	1	BFI-P2-64-1800-3F4N-SN
1	1	BFI-P2-64-1800-3F4N-TN
2	1	BFI-P2-72-2020-3F1N-SN
2	1	BFI-P2-72-2020-3F1N-TN
2	1	BFI-P2-72-2020-3F4N-SN
2	1	BFI-P2-72-2020-3F4N-TN
2	1	BFI-P2-72-2480-3F1N-SN
2	1	BFI-P2-72-2480-3F1N-TN
2	1	BFI-P2-72-2480-3F4N-SN
2	1	BFI-P2-72-2480-3F4N-TN
2	1	BFI-P2-74-2020-3F1N-SN
2	1	BFI-P2-74-2020-3F1N-TN
2	1	BFI-P2-74-2020-3F4N-SN
2	1	BFI-P2-74-2020-3F4N-TN
2	1	BFI-P2-74-2400-3F1N-SN
2	1	BFI-P2-74-2400-3F1N-TN
2	1	BFI-P2-74-2400-3F4N-SN
2	1	BFI-P2-74-2400-3F4N-TN
2	1	BFI-P2-74-3020-3F1N-SN
2	1	BFI-P2-74-3020-3F1N-TN
2	1	BFI-P2-74-3020-3F4N-SN
2	1	BFI-P2-74-3020-3F4N-TN
1	1	BFI-P2-84-3700-3F14-SN
1	1	BFI-P2-84-3700-3F14-TN
1	1	BFI-P2-84-3700-3F44-SN
1	1	BFI-P2-84-3700-3F44-TN
1	1	BFI-P2-84-4500-3F14-SN
1	1	BFI-P2-84-4500-3F14-TN
1	1	BFI-P2-84-4500-3F44-SN
1	1	BFI-P2-84-4500-3F44-TN

Input Phase Loss Detection

​To protect the BFI there is a built-in protection called Input Phase Loss Detection that can trip (stop and give an alarm) the BFI. This alarm is trigged if one of the 3 input wires on L1, L2 or L3 is lost or cut.

This protection is only available as long as output current is > 50% of rated BFI current. The rectifier inside the BFI can not be damaged as long as current does not exceed 50%.

It also gives the possibility to run a 3-phase supplied drive by only 2-phase input. This can be done during two conditions. 

• Output current is reduced by 50% of rated current of BFI.
• Input voltage Phase L1 must always be powered. 

Alarm, INHIBIT

 

Larmar BFI-P2/H3 för INHIBIT är de säkra ingångarna inte rätt inkopplade.
Skall man inte koppla dessa signaler till ett säkerhetsrelä så måste man koppla in byglar, se bild

 

              ;             & nbsp;            &nb sp;              ;             & nbsp;   

 

 

 

 

Application note BFI-P2, Using The Display Scaling Function

• AN-BEI-P2-011 Using The Display Scaling Function.pdf

Application note BFI-P2, Use of Drive on generator supplies

Application note describing how the BFI-P2 will work in generator-operation.

• AN-BEI-P2-060 Use of Drives on Generator supplies.pdf

Alternate between EtherNet control and Digital/analog

​

Overcurrent trip

​​The Drive can trip for either O-I or h O-I. The differences are not shown in the manuals. This is the difference:

O-I : Software over current, measured from the current transformers by software

h O-I : Hardware over current. It depends on the drive how this is achieved, most use IPMs, so it is the trip signal from the module itself, otherwise it's a hardware measurement circuit on the power board.

This gives two levels of protection, but also tell us where the over current was detected. Usually O-I will react first as the limit is lower, but not always in the case of a short circuit or failed power module for example.

Main switch in BFI-P2

The main switches in BFI-E2, BFI-P2 and BFI-H2 has following data:

Manufacturer ABB:

Model: OT40F3

Code: 1SCA104902R1001

The main switch has a number of certificates and approvals. Some of these approvals are:

- DNV

- CCC

- BV

- German Lloyd

- Lloyds register

- Kema

More information about the Main Switch is to be found on the homepage of main switch manufacturer.

Default network settings OPT-3-MTPEG-BFI and BFI-E3-MTP

​Default network settings of OPT-3-MTPEG-BFI

OLED Remote External Keypad, Working with Multiple Drive Networks

OLED Remote External Keypad, Working with Multiple Drive Networks

To setup the communication address
By default, the OPT-2-OPPAD-BFI will try to communicate with the drive that has Address 1 in the network after powering up for the first time.
The OPT-2-OPPAD-BFI will display “Scanning for Drive 01.” after power up, which indicates that the OPT-2-OPPAD-BFI is searching for the drive with the correct drive address in the network. Once the drive has been found, the message “Load...” will be displayed on the OPT-2-OPPAD-BFI, which indicates that the OPT-2-OPPAD-BFI is reading the configuration information from the drive. Usually it will take 1~2 seconds for the OPT-2-OPPAD-BFI to read this information. After the data has been loaded, the OPT-2-OPPAD-BFI will display the drive real time status.
If the OPT-2-OPPAD-BFI cannot find the drive in the network, i.e. there is no drive in the network with address equal to 1, the OPT-2-OPPAD-BFI will display “Select drive address 01”. The user can then adjust the address from 1 to 63 by using the UP or DOWN buttons on the OPT-2-OPPAD-BFI.
Once the address has been changed to a value to match that of a connected drive, the STOP button must be pressed to enable the OPT-2-OPPAD-BFI to search for the drive again.

Working with Multiple Drive Networks
When the OPT-2-OPPAD-BFI is used on networks with multiple drives, the user can change the drive address to set up communication with another drive in the same drive network at anytime.
Briefly pressing the STOP and DOWN buttons together results in the message “Select drive address xx” being displayed, where “xx” represents the present drive address. Use the UP or DOWN button to select the desired drive address. After selecting the new address, pressing STOP and DOWN button together again will result in OPT-2-OPPAD-BFI establishing communications with the drive that has this address.
NOTE
For detailed parameter listing and functional setup, please refer to the corresponding BFI user guide

Networks with 2 OPT-2-OPPAD-BFIs connected
A maximum of 2 OPT-2-OPPAD-BFIs can be connected within the same drive network to communicate with the same drive or different drives.
When using two OPT-2-OPPAD-BFIs simultaneously on a network, the user must change the OPT-2-OPPAD-BFI Device Number on the second OPT-2-OPPAD-BFI to ensure correct operation. All OPT-2-OPPAD-BFI units are set to Device Number 1 by default.
To change the Device Number, press the NAVIGATE, STOP and DOWN buttons together. The message “Select OPT-2-OPPAD-BFI ID xx” (xx = 01 or 02) will be displayed. The User can then use the UP or DOWN buttons to change the OPT-2-OPPAD-BFI Device Number to 1 or 2 as required. Press the STOP button to return to normal operation.
Note:

• Once the User has set the OPT-2-OPPAD-BFI as Device Number 2, BFI-Tools software cannot be used on the same drive network.

• The OPT-2-OPPAD-BFI Device Address should only be changed to 2 if 2 OPT-2-OPPAD-BFI units are connected on a network. An OPT-2-OPPAD-BFI with Device Number 1 must always be present for the network to function correctly.

Power consumption in standby

Power consumption to BFI have been measured during following conditions:

• Mains power applied
• Safety inputs NOT activated
• Enable not activated
• No other I/O:s connected
• Coooling fans off

Single phase motors run by BFI-E3/H3/P2

Beijer Electronics Frequency inverter BFI-H3 or BFI-P2 are not intended for drive of single phase motors.

BFI-E3 exists in a special version that can run single phase motors. Contact Beijer Electronics for more information.

Fans, external cooling fans

PID-control. Scaling of actual processvalue in display and unit

In the display a provessvalue and unit when runing PID-control can be displayed.

Exampel of how to do this is shown below. In this case a pressure of 0 - 10 bar is measured by a 0 - 10 V.

First of all a small plc program inside BFI-H3 and BFI-P2 needs to be created as below:

 

Finally the value needs to be scaled in parameter P3-12.

Displayed Value = Value of analof Input2 (0-100%) * P3-12

Automatic heating of BFI-P2 when temperatur is below -10 degree Celsius

​BFI-P2 generate due to UL-approval an under temperature alarm when temperature is below -10 degrees Celsius.

By adding an internal resistor into an IP20 or an IP55 Size4 and Size5 the BFI-P2 can generate heat by en internal brake chopper. Heat is automatically generated in the resistorwhen temperature is below -10.

Resistors to be used

• BFI-P2 IP20:  OD-BR100-BFI with Item number 63101 
  
• BFI-P2 IP55 Size 4 and 5:  OPT-BR050-IN-IP55-BFI with Item number 63231.
  

Set parameters

• P6-19= Resistance [ohm] of resistor 
  
• P6-20= Power [kW] of resistor
  
• P6-21= Brake chopper Heater Duty cycle.
  

Modbus RTU and Modbus TCP communication at the same time

​Modbus RTU will not work if the BFI also has a Modbus TCP option module, ABCC-EIT_2P installed. But Modbus TCP will work. 

 

 

 

 

Encoder feedback

​Missing A- and B-inverse signals

The 24 VDC encoder feedback board for BFI-P2 requires 4 wire input, A, A inverse, B and B inverse.

It might  happend that there are only 2 wires available, A and B chanel. In these cases the A-inverse and B-inverse must be connected to 1/2 of the output voltage of the encoder. If for instance a 24 VDC encoder is used, A-inverse and B-inverse should be permanent connected to +12 VDC. Then the option board will then work properly.

Input Impedance for Encoder feedback option board

- Option board Item number 63170, 24 VDC Encoder, is 47 kohm.

​- Option board Item number 63121, 5 VDC Encoder, is 120 ohm.

 

 

Thermal protection inside motor connected to BFI-E3/P2/H3

An external temperature sensor located inside the motor can be connected to all BFI-models, BFI-E3/P2/H3.

The sensor is supplied with 24 VDC from the Drive.

Triplevel is a resistance above 2,5 kOhm and reset level is under 1, 9 kOhm.

The signal can also be a digital signal, like Klixon, and it is to be connected to the same terminal in the Drive.

The input is not ATEX classified.

For connection and settings, see manual for the dedicated drive.

BFI as DC / AC Converter

It is possible to supply a BFI-P2 inverter with DC voltage.
(only P2 inverters can be used, not H2 H3 or E2 E3)

In case of using the output to supply a transformer, it is essential to add a sinus filter, to avoid overheating of the trafo due to PWM output voltage.
See attached table for recommended TNR type filter:

- TNR 29848 Sine Wave Filter Un=400 VAC, In=4,5A fn<=70Hz, fs=4...16kHz

- TNR 29849 Sine Wave Filter Un=400 VAC, In=6,5A fn<=70Hz, fs=4...16kHz

- TNR 29850 Sine Wave Filter Un=400 VAC, In=8A fn<=70Hz, fs=4...16kHz

- TNR 29851 Sine Wave Filter Un=400 VAC, In=10A fn<=70Hz, fs=4...16kHz

- TNR 29739 Sine Wave Filter Un=400 VAC, In=18 fn<=70Hz, fs=4...16kHz

- TNR 29740 Sine Wave Filter Un=400 VAC, In=24A fn<=70Hz, fs=4...16kHz

- TNR 29741 Sine Wave Filter Un=400 VAC, In=32A fn<=70Hz, fs=4...16kHz

- TNR 29854 Sine Wave Filter Un=400 VAC, In=42A fn<=70Hz, fs=4...16kHz 

For BFI:s up to 22 kW should external DC supply always be connected to L1 and L2 to avoid Alarm "main loss" trip and also use the internal precharge circuit inside the BFI.
Set parameter P2-38=3 (DC-Bus Supply Operation Mode)
For 600V DC, a 400V drive is fine , Since the drive is designed for 380-480V AC which gives us 380 AC * SQRT(2) - 480 AC* SQRT(2) = 537 - 679V DC

Application note BFI-P2, Selecting the Start - Restart Mode

• AN-BEI-P2-008 Selecting the Start - Restart Mode.pdf

Application note BFI-P2, Scaling of displayed value

• AN-BEI-P2-011 Using The Display Scaling Function.pdf

​​Application note BFI-P2, Remote Push-button Speed Control

​​Application note BFI-P2, Remote Push-button Speed Control

• AN-BEI-P2-025 Remote Push-button Speed Control.pdf

Application note BFI-P2, Programming the Drive User Relays

AN-BEI-P2-009 Programming the Drive User Relays.pdf​

​​Application note BFI-P2, Permanent Magnet and Brushless DC Motor Control

​​Application note BFI-P2, Permanent Magnet and Brushless DC Motor Control

• AN-BEI-P2-050 Permanent Magnet and Brushless DC Motor Control Ver2.pdf

Application note BFI-P2, Mounting Drives in control panels

Application note describes how to mount one or several BFI-P2's in a cabinet. Applicable to all BFI models.

• AN-BEI-P2-070 Mounting Drives in Control Panels.pdf

Application Note: BFI-P2, Modifying the Constant V-F Output characteristic

AN-BEI-P2-015 Modifying the Constant V-F Output characteristic.pdf​

• AN-BEI-P2-015 Modifying the Constant V-F Output characteristic.pdf

​​Application note BFI-P2, Master Slave Network Operation

​​Application note BFI-P2, Master Slave Network Operation

• AN-BEI-P2-027 Master Slave Network Operation.pdf

​​Application note BFI-P2, Hoist Applications

​​Application note BFI-P2, Hoist Applications

• AN-BEI-P2-034 Hoist Applications.pdf

​​Application note BFI-P2, High Frequency Firmware

​​Application note BFI-P2, High Frequency Firmware

• AN-BEI-P2-063 High Frequency Firmware.pdf

​​Application note BFI-P2, Fan components in Drive construction

​​Application note BFI-P2, Fan components in Drive construction

• AN-BEI-P2-062 Use of Fan Components in Drive Construction.pdf

Application note BFI-P2, Encoder-less Vector Control for 3 Phase Induction Motors

• AN-BEI-P2-058 Encoder-less Vector Control for 3 Phase Induction Motors.pdf

​​Application note BFI-P2, Displaying Motor Speed in rpm

​​Application note BFI-P2, Displaying Motor Speed in rpm

• AN-BEI-P2-005 Displaying Motor Speed in RPM.pdf

​​Application note BFI-P2, Setting Required Stopping Mode

​​Application note BFI-P2,  Setting Required Stopping Mode

• AN-BEI-P2-003 Setting the Required Stopping Mode.pdf

​​Application note BFI-P2, Locking Parameters to Prevent Changes

​​Application note BFI-P2,  Locking Parameters to Prevent Changes

• AN-BEI-P2-004 Locking Parameters to Prevent Changes.pdf

​​Application note BFI-P2, Setting Motor nameplate Details

​​Application note BFI-P2, Setting Motor nameplate Details

• AN-BEI-P2-001 Setting the Motor Nameplate Details.pdf

Application note BFI-P2, Skip Frequency function

• AN-BEI-P2-007 Using the Skip Frequency Function.pdf

​​Application note BFI-P2, Using Multiple Motor in Parallel

​​Application note BFI-P2, Using Multiple Motor in Parallel

• AN-BEI-P2-045 Using Multiple Motor in Parallel.pdf

CC-Link communication

To think about regarding CC-Link communication between Mitsubishi master and BFI-P2 and BFI-H3.

1. BFI-P2/H3 is to be defined as Remote Device Station, Exclusive station 2. Means it is occupies 2 stations which is equal to 64 bits/8 words input/output
2. Master station setting should be Remote Net(Ver2 mode). 
3. The communication to the Drive from the master is not started up automatically. This is done by plc-code in the FB for control of Drive.
4. Stationnumber is set P05-01, Runing drive by CC-Link P1-12=4 and communication speed in P5-03 as below

Setting 9.6 menas =156kbps, Setting 19.2=625kbps, Setting 38.4=2.5mbps, Setting 57.6=5mbps,  Setting115.2=10mbps

BFI Tools wants to Update in Windows 10

When starting BFI Tools Windows wants to Update BFI Tools to 2.8.1.0 even though it is already installed. This occurrs every time BFI Tools is started.  ​

That is caused by a Windows 10 bug where ClickOnce applications are uninstalled automatically  every day.This means when the user tries to use BFI Tools they will be prompted to reinstall it.

Microsoft has solved the issue in Update KB5029331. But Beijer recommend to NOT use this since that version is a Preview and not an official OS.

More info here: https://answers.microsoft.com/en-us/windows/forum/all/all-clickonce-apps-require-reinstall-every-day-on/54e15c4c-422c-4a82-95b8-ddfbeda99cfd

Work Around:

- Answer No when being asked to Update installation

Long term solution

- Wait for official OS Windows 10 were problem is solved.

- Install that version that does not exist today 230922. After that

- uninstal BFI Tools

- deactivate the PLC-licence if used

- reinstall BFI Tools

- reactivate PLC-licence

Job Done. We will try to inform all effected and also keep this knowledge updated.

Program example BCS Tools and iX: Nexto communication with BFI by EtherCAT

​​This program example contains one BCS-Tools project and one iX project. The projects are meant to be used for quick start of applications and contains most of the basic functionality needed as well as some extended functions.

Program example is intended for Nexto communicating by EtherCat with BFI-P2 or BFI-H3. 

Program example support:

• Works only towards BFI Frequency inverters
• Start and stop
• Change Setfrequency
• Normal-, fast- or coasting-stop
• Inverter Alarm Reset
• Constant overview of Drive Outputs-, Alarm-, Safety-, Running Hours status.
• Read and Write of parameters
• Read of Drive type, Input voltage, Power, Frame size, Firmware and serialnumber 

Contain 3 files, one iX-project, one BCS-Tools and one pdf.

Programs are  written in BCS-Tools 3.20 and iX Developer 2.40 SP4.

• BCSTools_Nexto_BFI_ETC_v100.projectarchive
• HelpNextoBFIEtherCat.pdf
• iX_NextoCANopenEtherCat_BFI_v100.zip

Program example iX Developer: Modbus TCP communication between any X2 and BFI-P2/H3.

This is to be found in Smart Engineering, SER0050. Either download the manual further down for SER0050 or the complete Smart Enginnering here.

Program example support:

• Works only towards BFI Frequency inverters BFI-H3 and BFI-P2 
  
• Start and stop
  
• Change Setfrequency
• Normal-, fast- or coasting-stop
• Inverter Alarm Reset
• Constant overview of Drive Outputs-, Alarm-, Safety-, Running Hours status
• Read and Write of all parameters and data available in the inverter
• Read of Drive type, Input voltage, Power, Frame size, Firmware and serialnumber
• Trend 

HMI project created in iX Developer 2.40 SP6.

​​

• SER0050_QS_ iX to BFI-H3-P2 ModBusTCP_V1.0.0-EN.pdf

Program example iX Developer: Modbus RTU communication between any X2 and BFI-E3, BFI-P2 or BFI-H3.

This is to be found in Smart Engineering, SER0051. Either download the manual further down for SER0051 or the complete Smart Enginnering here.

Program example support:

• Works only towards BFI Frequency inverters BFI-E3, BFI-H3 or BFI-P2 
  
• Start and stop
  
• Change Setfrequency
• Normal-, fast- or coasting-stop
  
• Inverter Alarm Reset
• Constant overview of Drive Outputs-, Alarm-, Safety-, Running Hours status
• Read and Write of all parameters and data available in the inverter
• Read of Drive type, Input voltage, Power, Frame size, Firmware and serialnumber
• Trend 

HMI project created in iX Developer 2.40 SP6.

• SER0051_QS_ iX to BFI ModBusRTU_V1.0.0-EN.pdf

Program example Nexto/X2control/PIO PLC communication with BFI-P2 and BFI-H3 by Modbus TCP.

This is to be found in Smart Engineering, SER0014. Either download the manual further down for SER0014 or the complete Smart Enginnering here.

Program example is intended for a Nexto, X2-control or PIO communicating by Modbus TCP with BFI-P2 and BFI-H3.

Program example support:

• Works only towards BFI Frequency inverters
• Activate/Deactivate communication
  
• Start and stop
• Change Setfrequency
• Normal-, fast- or coasting-stop
• Inverter Alarm Reset
• Constant overview of Drive Outputs-, Alarm-, Safety-, Running Hours status
• Read and Write of all parameters and data available in the inverter
• Read of Drive type, Input voltage, Power, Frame size, Firmware and serialnumber 

One PLC-program example is for Nexto Xpress XP300 and X2 HMI.

One PLC- example is for X2 control and it's built-in X2 HMI.

One PLC- example is for PIO, GN-9373, and X2 HMI.

One iX-project to monitor/control BFI through the PLC. 

Another PLC-program example is for Nexto Xpress XP340 with Webvisu.

Used softwares are BCS Tools 3.51 and iX Developer 2.50.

• SER0014_QS_BFIP2H3_ModbusTCP_V1.0.2-EN.pdf

Program example CODESYS and iX: X2 Control communication with BFI by Modbus RTU

This is to be found in Smart Engineering, SER0015. Either download the manual further down for SER0015 or the complete Smart Enginnering object here.

Program example support:

• Works only towards BFI Frequency inverters
• Start and stop
• Change Setfrequency
• Normal-, fast- or coasting-stop
• Inverter Alarm Reset
• Constant overview of Drive Outputs-, Alarm-, Safety-, Running Hours status
• Read and Write of all parameters and data available in the inverter
• Read of Drive type, Input voltage, Power, Frame size, Firmware and serialnumber 

PLC-program is tested in CODESYS v3.5 SP13 Patch3 and BCS Tools 3.33.

HMI project created in iX Developer 2.40 SP5.

• SER0015_QS_X2_BFI_ModbusRTU_V1.0.2-EN.pdf

Program example CODESYS and iX: X2 Control communication with BFI by EtherCat

This is to be found in Smart Engineering, SER0017. Either download the manual further down for SER0017 or the complete Smart Enginnering here. Program example support: Works only towards BFI Frequency inverters Start and stop Change Setfrequency Normal-, fast- or coasting-stop Inverter Alarm Reset Constant overview of Drive Outputs-, Alarm-, Safety-, Running Hours status Read and Write of all parameters and data available in the inverter Read of Drive type, Input voltage, Power, Frame size, Firmware and serialnumber  PLC-program is tested in CODESYS v3.5 SP13 Patch3 and BCS Tools 3.30. HMI project created in iX Developer 2.40 SP5.

• SER0017_QS_BFIEtherCat_V1.0.0-EN.pdf

Program example BCS Tools and iX: Nexto Xpress communication with BFI by Modbus RTU.

This is to be found in Smart Engineering, SER0040. Manual describing SER0040 is to be downloaded here

Program example is intended for Nexto Xpress communicating by Modbus RTU with BFI-E3, BFI-P2 or BFI-H3. 

Program example support:

• Works only towards BFI Frequency inverters
• Start and stop
• Change Setfrequency
  
• Normal-, fast- or coasting-stop
• Inverter Alarm Reset
• Constant overview of Drive Outputs-, Alarm-, Safety-, Running Hours status
• Read of Drive type, Input voltage, Power, Frame size, Firmware and serialnumber 

Contain 3 files, one iX-project, one BCS-Tools and one pdf.

Programs are  written in BCS-Tools 3.31 and iX Developer 2.40 SP5.

• SER0040_QS_NextoXpress_BFI_ModbusRTU_V1.0.0-EN.pdf

Program example Nexto PLC communication with BFI-E3 and BFI-P2 by CANopen

This is to be found in Smart Engineering, SER0039. Either download the manual further down for SER0039 or the complete Smart Enginnering here

Program example is intended for a Nexto PLC communicating by CanOpen with BFI-E3 and BFI-P2.

Program example support:

• Works only towards BFI Frequency inverters
• Activate/Deactivate communication
  
• Start and stop
• Change Setfrequency
• Normal-, fast- or coasting-stop
• Inverter Alarm Reset
• Constant overview of Drive Outputs-, Alarm-, Safety-, Running Hours status
• Read and Write of all parameters and data available in the inverter
• Read of Drive type, Input voltage, Power, Frame size, Firmware and serialnumber 

One PLC-program example is for Nexto Xpress XP300 and X2 HMI.

One iX-project to monitor/control BFI through the PLC. 

Another PLC-program example is for Nexto Xpress XP340 with Webvisu.

Used softwares are BCS Tools 3.51 and iX Developer 2.50.

• SER0039_QS_BFI_CANopen_V1.03+EN.pdf

Cable CAB155: Cable for CANopen between any product and BFI

​Open end with 3 wires avaliable and RJ45 intended for BFI.

• CAB155.pdf

Cable CAB154: Cable for CANopen between X2 Control and BFI

​Cable has a D-sub connector with built in 120 ohm resistance intended for X2 Control and one RJ45 connector inteded for BFI_P2 or BFI-E3 

• CAB154.pdf

Cable CAB114: Cable for ModBus RS485 between Nexto Xpress and BFI

​Cable has one RJ45 for connection to BFI and other end is opened with 3 wires for terminal connection.

• 6223S1.pdf

Cable CAB113: Cable for ModBus RS485 between X2 panel and BFI

• 6222S1.pdf

Mechanical drawings: BFI-P2, STEP-files

• BFI-P2 STEP files.zip

Mechanical drawings BFI-P2, (*.pdf and *.dxf)

• BFI-P2 Mechanical drawings .ZIP.zip

BFI connection into Modbus RTU or CANopen network

​Description of hardware to be used when connecting BFI to Nexto Xpress or X2 HMI i a Modbus RTU or CANopen network

• 20221102 Manual Cabling BFI by Modbus RTU or CANopen to X2 or Nexto Xpress.pdf

​​Manual Modbus RTU 485-communication

​​Manual Modbus RTU 485-communication

• AN-BEI-P2-038 Modbus RTU Control and Register Mapping.pdf

Manual Performance Inverter BFI-P2 (english) , version 3.04

Manual Performance Inverter BFI-P2 (english) , Supports firmware 2.45 August 2020.

• User Guide BFI-P2 V3.04.pdf

Manual Profibus DP BFI-P2 and BFI-H3

​​Short manual with expalanation of LED:s and input/output data.

• Profibus DP manual BFI-P2_H2_H3.pdf

Encoder Feedback BFI-P2

​Encoder Feedback BFI-P2. Description of installation and comissioning.

Manual CanOpen BFI-P2

​Manual CanOpen BFI-P2

• Manual CANopen BFI-P2.pdf

Manual BFI-Tools, PC-software for BFI

​Contain explanations of Parameter handling, Trace function, PLC and Scope

• BFI Tools User Guide Issue 1.0.pdf

Manual BFI-Smartstick for programming by Bluetooth

​The BFI-SmartStick is used for fast and accurate repeat drive programming.

It can also be used to communicate with the BFI via the BFI-Tools Mobile smartphone app and PC-program BFI-Tools.

• 82-STICK3-BFI User Guide Iss1.00.pdf

Kom-Igång dokument BFI-P2 Swedish

​KI00307

• KI00307B.pdf

​Start-Up-Document BFI-P2, Performance Inverter (English KI00306D )

KI00306D

• KI00306D.pdf

Manufacture Declaration for US and Canada

​Link to Ul appproval: https://iq.ulprospector.com/en/profile?e=82674

Link to Canada approval: https://iq.ulprospector.com/en/profile?e=83127

Or Download a copy of latest approval 20200305.

• Approvals for US and Canada 20200305.pdf

Manufacturer declaration: BFI-P2 DNV GL Marine Approval

​The certificate can be downloaded as a pdf or by this link to the webpage of DNV.

https://approvalfinder.dnv.com/#approval/TAE00002Y3

• DNV_GL approval BFI-P2 TAE00002Y3_1.pdf

Manufacturer declaration: BFI-P2 CE Declaration of Conformity

​Manufacturer declaration: BFI-P2 CE Declaration of Conformity

• CE Declaration of Conformity - BFI-P2 (PROD CERT - 1742319 - 2 - 2022-01-20).pdf

Conflict Minerals Policy Statement

​Contact Beijer for certificate.

Ecodesign for BFI Frequency Inverters

​The latest Ecodesign Directive introduces International Efficiency (IE) classes for certain frequency inverters. From 1st July 2021, specified frequency inverters must meet IE2 specification. Beijer Electronics frequency inverters already meet these requirements.

The regulation covers 3-phase standard frequency inverters with a diode rectifier in the range 0.12 kW ≤ Pn < 1000 kW. After 1st July 2021, the power losses of these frequency inverters shall not exceed the maximum power losses corresponding to the IE2 efficiency level. The efficiency level is given at the nominal point.

BFI Energy Efficiency Data for each individual drive can be found on this link:

 https://www.vfd-efficiency.com/beijer

Modern Slavery Act Company Statement

​We are committed to eradicating all forms of slavery or human trafficking in accordance with the Modern Slavery Act 2015. Contact Beijer Electronics for certificate.

RoHS 3, Restriction of Hazardous Substances. September 2021.

​EU RoHS directive 2015/863/EU Statement of Compliance, Contact Beijer Electronics for certificate.

REACH Directive Compliance Statement, January 2023

​Contact Beijer Electronics for the Certificate

Manufacturer declaration: BFI-P2 UKCA Declaration of Conformity

​Manufacturer declaration: BFI-P2 UKCA Declaration of Conformity

• UKCA Declaration of Conformity - BFI-P2 (PROD CERT - 1825513 - 1 - 2022-01-20).pdf

Manufacturer declaration: UKCA Declaration of Conformity, Options for BFI

​Manufacturer declaration:  UKCA Declaration of Conformity, Options for BFI

• UKCA Declaration of Conformity - BFI Options (PROD CERT - 1825509 - 1 - 2022-01-20).pdf

Manufacturer declaration: CE Declaration of Conformity, Options for BFI

​Manufacturer declaration:  CE Declaration of Conformity, Options for BFI 

• CE Declaration of Conformity - BFI Options (PROD CERT - 1825505 - 1 - 2022-01-20).pdf

IPconfig 4.3.0.0 tool for Etherner net configuration of BFI-H3 and BFI-P2

Software tool for configuration of all Ethernet option boards in Frequency inverter BFI-H3 and BFI-P2. Supports Modbus TCP, Profinet, Ethernet IP, MQTT, OPC UA.

IPconfig is an easy-to-use tool for TCP/IP configuration. To be used for setting of IP-address, communication Time-out [seconds], Read/Write to parameters and Read status within the Drive. The software is only to be installed on the PC.

Latest version of the tool can downloaded from: anybus.com 

• hms-IPConfigTool_4.3.0.0.zip

BFI Tools Mobile

BFI Tools Mobile from Beijer Electronics is an intuitive and easy-to-use Smartphone App which provides wireless configuration and monitoring of the BFI product range. Wireless operation is carried out via Bluetooth BLE and is available on any BFI when the BFI-Smartstick is plugged into a drive or a drive network.
https://www.beijerelectronics.se/sv-SE/Products/frequency-inverters/BFI___Tools___Mobile

Download BFI Tools Mobile app from App Store / Play Store

 

--- iPhone, iPad, and iPod touch: --

Install from App Store:

https://apps.apple.com/no/app/bfi-tools-mobile/id1539404546

 

--- Android version: ---

Android version is available in Google Play Store:

https://play.google.com/store/apps/details?id=com.driveSupport.BFITools_Mobile&hl=sv&gl=US
 

 

• Beijer v1.33.968.zip

Datasheet: Input AC Line chokes to BFI

​Input AC-choke to BFI

• Input Chokes BFI 20200819.docx

Datasheet: Sine wave filter

​Data and dimensions of sine wave filter 4,5 to 90 A, 3*400 VAC.

• Sine wave filter 20210617.pdf

Datasheet: Output chokes for BFI

​Between BFI and motor an output choke can be used. It compensates for the capacity created by the shield of the motor cable. Should be used when motor cable length is out of specification. 

• Output chokes.pdf

Datasheet: External EMC-filters for BFI

• EMC Filters BFI.pdf

Datasheet: Extra IO by CanOpen to BFI-P2, OPT-2-CANIO-BFI

• Manual (english) Extra IO by CanOpen OPT_2_CANIO_BFI.pdf

Datablad Externt bromsmotstånd till BFI-E3 och BFI-P2.

• Externt bromsmotstånd till BFI-P2 BFI-E2 OD-BRXXX-BFI.pdf

Datablad Extern parameterenhet OPT-2-OPPAD-BFI

• OPT-2-OPPAD-BFI OLED Remote keypad BFI-E2-P2-H2 Swedish 20130206.pdf

Datablad Kablage för Modbus RTU mot BFI

• OPT-Cables-BFI Data Cable Accessories Swedish 20130916.pdf

Datasheet Isolator switch option for BFI-P2 IP55

For BFI-P2 and BFI-H3 IP55 Frame Size 4 and 5 Isolator switch is an option to attached to the BFI. 2 different versions are available. One for IP55 Frame Size 4 and one for IP55 Frame Size 5. Means following Drives can be applied with the option:

BFI-P2 IP55: 400 VAC / (11 till 37 kW) och 230 VAC / (5,5 till 18,5 kW) 

BFI-H3 IP55: 400 VAC / (15 till 37 kW) och 230 VAC / (7,5 till 22 kW).

​

• BFI Isolator switch box BFI-P2 BFI-H3 20210617.pdf

Specification of all BFI, Functions/Hardware

Data sheet is comparing hardware and functionality between the 3 BFI-models.

• Summary of BFI functionality 2016_06_07.pdf

Datasheet Additional option board with 3 additional realy outputs

​Internal option to be mounted inside BFI-P2 or BFI-H3 giving an additional 3 realy outputs.

• OPT-2-CASCD-BFI Extended Relay 20200622.pdf

Datasheet Additional option board with 3 digital inputs and one relay output

Internal option to be mounted inside BFI-P2 or BFI-H3 giving an additional 3 digital inputs and one additional relay output.​

• OPT-2-EXTIO-BFI Additional Inputs 20200622.pdf

Configuration file Ethernet/IP (eds) for BFI-P2 and BFI-H3

Configuration file for  Ethernet/IP option board ABCC-EIPT-2P intended for BFI-P2 and BFI-H3. File is intended for Optionboard in 30 -series and delivered from Beijer Electronics.

• EthernetIP BF-P2 BFI-H3 30-serie.eds

Configuration file Profibus DP (gsd) for BFI-H3 and BFI-P2.

Configuration file for Profibus DP communication with BFI-H3 and BFI-P2.

The gsd-file is intended for ABCC-DPV1-2 Profibus Module and supports DPV1.

• HMSB1811.gsd

Configuration file EtherCat (xml) for BFI-H3 and BFI-P2.

Use version ESI_BFI_ECT_V_1_09_20190507.xml​

ESI_BFI_ECT_V_1_08.xm is for earlier versions of EtherCat boards.

• ESI_BFI_ECT_V_1_08.xml
• ESI_BFI_ECT_V_1_09_20190507.xml

Configuration file DeviceNet (eds) for BFI-H3 and BFI-P2

• ABCC-DEV-2 EDS.zip

Configuration files CanOpen (eds) for BFI-P2 and BFI-E3.

Configuration files of eds-type intended for CanOpen communication with Frequency inverter BFI-P2 or BFI-E3. Versions are 3.3 released in April 2023.

CanOpen is built-in and connection is on RJ45-connector of BFI-P2 and BFI-E3.

BFI-P2: 2 configuration files. One for physical Size 2 -3 and one for Size 4-6.

BFI-E3: One file for all BFI-E3.

• BFI-E3_Ver33.eds
• BFI-P2_Size2_and_3_Ver33.eds
• BFI-P2_Size4_to_7_Ver33.eds

Configuration file Profinet (xml) for BFI-H3 and BFI-P2

​Remember to configure Output 4 words on the first Slot and Input 4 words on the second Slot and select one called FW>=1.3

• GSDML-V2.25-HMS-ABCC-PRT2P-20111117.xml

​​Brochure Performance Inverter BFI-P2 (english)

​​Brochure Performance Inverter BFI-P2 (english)

• BREN573B_inverter_P2_20200320.pdf